“Eradicate defectives from your production and increase your brand image quality “
What is the Defective Product Sorting in China and Asia
The Defective Product Sorting in China and Asia also called Defect Product Sorting, Defect Sorting Services or even Defective Product Inspection is a Product Inspection operation which is performed during or after the production of your goods, once it is established that certain defect may affect you. It focus on a certain particular type of defect and the goal is to sort out products affected by this defect type.
It aims to sort acceptable products from bad one and play the role of quality department of your supplier.Why
Why use the Defective Product Sorting in China and Asia
If your asian supplier is not sharp enough in his quality control procedure, then you can be sure your defective rate will be not low, which in turn expose you to potential multiple complain and recall of your product by your cutomers.
For a manufacturer, being sharp during quality control process also means to waste more material, and involve more workmanship time than it should be, hence it decrease its profit. For this reason, manufacturers are time to time tempted to be less strict concerning the quality of their production.
In the case where you can not trust your supplier enough to make the quality control job he should do internally and properly, then you can appoint a third party inspection company like Asia Quality Control to perform this job with full neutrality and objectivity as we have no profit involved in production cost figures.
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When the Defective Product Sorting in China and Asia is occurring
In term of production consideration, the Defective Product Sorting takes ideally places as soon as the goods are picked up by freight forwarder and bill of lading are exchanged between manufacturer and freight agent.
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Where the Defective Product Sorting in China and Asia is taking place
The Defective Product Sorting will usually takes place during the production (if time needs to be saved) or at the end of the production after an first inspection revealed an important number of defective into the production.
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Who conduct the Defective Product Sorting in China and Asia
The Defective Product Sorting will be performed by an inspector having a significative experience in the industry which your product is fome.
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How does the Defective Product Sorting in China Asia is performed
During a Defective Product Sorting the inspector will remain in company of the worker and production manager either on the line or in the inspection area and will initiate sorting of product directly on the line based on your requirement before the product get packed.
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What the Defective Product Sorting in China and Asia is checking
The inspector will focus on a few particular type of defect and will sort out product according to those defect. The inspection will establish record and statistics about what was found (how many defect found, on which product and according to which criticity)
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What is the process for the Defective Product Sorting in China and Asia
The Defective Product Sorting recquires the inspector to be briefed a minimum about your product specification and defect type, for this we recquire 48hour prior notice.
While remaining fully neutral, objectiv and impartial, he will integrate the work team of your supplier in the production line to sort out product all one by one and will establish his report as what the supplier should have done in its quality management procedure.
We require you to let us know enough in advance the date of the Defect Sorting.
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What customers say
Jean-Paul S., Luxury Packaging Importer, France
“In our industry a 3-5% defective rate is not acceptable. Our customer are very quality demanding and they accept only 100% proper products. We can not deliver them with defect otherwise they don’t give us any busines anymore. We choose to spend more money in qc but this cost is largely compensated by having our customer satisfy and coming back again and again”
Gunter B., Promotional Agency, Germany
“We are servicing famous brand with promotional item we buy everywhere in Asia. Our customers have a branding image they can not afford to destroy even with simple promotional item they distribute to their prospect. Implementing Defective Product Sorting allow us to safeguard them against damaging their image by delivering a 0% defective rate.”